Rectangular Autoclave

A horizontal or Rectangular autoclave is a type of sterilization equipment used to eliminate or deactivate microorganisms, including bacteria, viruses, and fungi, from materials and equipment. The term “horizontal” or “Rectangular” refers to the orientation of the autoclave chamber, which is positioned horizontally in a Rectangular shape.

Key features of a horizontal or Rectangular autoclave include:

  1. Chamber Design: The autoclave chamber is typically Rectangular in shape and positioned horizontally. This design allows for efficient loading and unloading of materials, especially bulkier items or larger quantities.
  2. Steam Sterilization: Similar to vertical autoclaves, horizontal autoclaves use steam under pressure for the sterilization process. The combination of high temperature and pressure is effective in destroying or inactivating microorganisms, ensuring thorough sterilization.
  3. Controlled Parameters: Users can set and control various parameters such as temperature, pressure, and sterilization time to meet the specific requirements of the materials being sterilized.
  4. Safety Features: Like other autoclaves, horizontal autoclaves are equipped with safety features such as pressure and temperature sensors, automatic shutoff mechanisms, and locking systems to ensure the safety of the operator.
  5. Application: Horizontal autoclaves are suitable for sterilizing a wide range of materials, including laboratory glassware, surgical instruments, textiles, media, and other items. The horizontal orientation makes them particularly suitable for processing larger or bulkier items.
  6. Capacity: These autoclaves come in different sizes and capacities to accommodate various loads, depending on the volume and types of items to be sterilized.

Horizontal or Rectangular autoclaves are widely used in research laboratories, hospitals, pharmaceutical industries, and other settings where sterilization is critical for maintaining aseptic conditions. The horizontal design is advantageous for processing larger loads and items that may not fit as easily in vertically oriented autoclaves.

Construction and Technical

These Autoclaves work on the principle of downward displacement of air which is the most economical method of obtaining sterilization.

Triple walled with steam jacket and separate boiler is made up of Heavy gauge S.S. Sheet (304 grade) argon-arc welded.

Whole unit horizontally mounted on a sturdy, heavy M.S. duly painted or Stainless steel tubular stand.

Lid (single piece door) made of stainless steel tightened by Radial Locking System which cannot be opened when under pressure. The self-locking device automatically disengages the thread mechanism when the sterilizer is under pressure to preclude any eventuality of accident

Sealing of Lid by Neoprene Rubber Gasket.

Sterilization cycle is controlled by single point multi port valve fitted at front top. Pressure gauges are fitted to read jacket & chamber pressure on the top A moisture trap is fitted in the chamber discharge line to absorb the condensate automatically to prevent moistening in the chamber.

Chamber Insulated by Mineral/Glass Wool to minimize the heat losses and is covered by polished stainless steel sheet.

Fitted with pressure gauge, safety valve and steam release valve.

Fitted with plug screen to prevent the discharge line from choking.

Sterilizing Temperature up to 1340C.

Sterilizing pressure: 1.2 to 1.5 kg/cm2 (15 psi to 22psi)

Hydraulically Tested up to 40 psi.

Fitted with Automatic Vacuum Breaker to break the vacuum in case of formation of vacuum due to steam condensation.

Fitted with Automatic Low Water Level Cut-off Device for Prevention of Heaters.

Fitted with Automatic Pressure Control Switch to economizes power consumption by reducing frequent opening of the steam release valve. It cuts off the power supply to heaters when the set pressure is achieved and re-energizes the heating elements when pressure falls below the set point.

Fitted with Dial thermometer to indicate the inner chamber temperature.

Voltage: 440 volts, 3 phase A. C. Supply

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